Herrmann Ultraschall PACKAGING

Ultrasonic sealing
for your future-proof
packaging

Herrmann Ultraschall

Customer Value Leader

Herrmann Ultraschall

The customer value leadership of Herrmann in the packaging industry is driven by understanding the business of our customers and their needs. The solutions we provide help our customers to increase their sustainability and profitability.

Herrmann Ultraschall

Valuetainable

Upcoming EU regulations signify changes but also bring opportunities. Change now and save on essentials such as energy, CO₂ emissions, raw materials, food – and costs. A sustainable and valuable choice for brands and everyone who packs.

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News & Events

News

Clean oceans as a matter of heart

Herrmann Ultraschall renews its commitment to environmental protection …

News

New process: Sealing uncoated paper with ultrasonics

Syntegon transfers patent for sustainable innovation to Herrmann Ultraschall …

News

Ultrasonic systems for high-speed manufacturing

Herrmann creates a complete package for automation …

Achieve sustainability objectives conveniently and easily

Sustainability

With our ultrasonic sealing technology, you can enhance the sustainability of your packaging process automatically while simultaneously reducing costs by:

Reducing waste 
 

Ultrasonics effectively displaces contamination from the seam area and ensures that the packaging seal is completely tight, regardless of the contents.

A packer of moist, chunky pet food successfully reduced waste by 4.4 tons per day! Our technology increases efficiency and prevents valuable food from being wasted.

Minimizing packaging material 
 

An ultrasonic seam is narrower than a heat-sealed seam, as there is no risk of contamination in the seam area.

This means you can reduce the size of the packaging and save on material while keeping the contents the same, resulting in less plastic waste.

Reducing energy consumption 
 

Ultrasonics is immediately ready for use, as there is no need to preheat the equipment.

Energy is only consumed during the brief sealing process. You can save up to 75% of the total energy! This reduces not only your costs but also your carbon footprint. Find out more about sustainable ultrasonic technology and how we can make your packaging process more environmentally friendly! Get in touch with us!

What do elephants have to do with cat food?

A customer packs moist, chunky cat food in a stand-up pouch. This repeatedly resulted in defective packaging that had to be disposed of. By switching to our reliable sealing technology, the number of leaking packs was able to be reduced from 0.05 % to 0.001 %.

That might not sound like much, but it’s actually quite substantial: every day, more than 4.4 tons of cat food are saved from disposal – equivalent to the weight of a full-grown elephant.

Application

Ultrasonic sealing is suitable for a wide range of applications.

Valuable for different applications

The longitudinal seal on a pillow bag, the top seal or the cap seal on carton or sealing of chain bags, ultrasonic sealing technology provides solutions for a wide range of packaging applications to make your sealing process faster, safer and more sustainable.

Cap Seal on Carton & Top Seal Beverage Carton

Cap Seal on Carton & Top Seal Beverage Carton

Cap Seal on Film

Cap Seal on Film

Continuous Top Seal Chain Bag

Continuous Top Seal Chain Bag

Filter in Capsule

Filter in Capsule

Lid on Capsule

Lid on Capsule

Longitudinal Seal Pillow Bag

Longitudinal Seal Pillow Bag

Top Seal Food Carton

Top Seal Food Carton

Top Seal Stand-up Pouch

Top Seal Stand-up Pouch

Industry

Many possible uses

Valuable for different industries

The ultrasonic sealing technology is used to package products in many industries – whenever there is a need for packaging that is durable, leak-proof, and visually flawless.

The ultrasonic generator ensures reproducible results for all sealing applications. With specially developed functions and external sensors, it is possible to reliably detect faulty conditions and eliminate defective sealed packaging.

Wet Pet Food

Wet Pet Food

Food beverages

Food & Beverages

Fresh Cut Salad

Fresh Cut Salad

Coffee & Tea

KnowledgeValuetainable

Ultrasonic sealing offers solutions to meet the demands of the future

Legal regulation for packaging

Whether you are looking to limit overpackaging, increase the product-specific recyclate usage rate, or replace multilayer packaging with new monomaterials, ultrasonic sealing offers a future-proof solution to meet your packaging needs.

EU-wide standards for over-packing will define maximum allowed empty space in packaging and ban certain forms of unnecessary packaging. The Ultrasonic technology allows to minimize the sealing area and as a result reduces unnecessary packaging space.

In the future an increased use of recycled plastics in packaging material is mandatory to meet the legal regulations and to decrease the use of virgin materials.

In order to meet future packaging recycling rates monomeric materials will become more and more a standard for packaging material. As monomeric material is quite sensible towards heat Ultrasonic offers here the right technology for a tight and reliable sealing process.

INDUSTRY LEADING GUIDE

Discover how to navigate the next era of Sustainable Packaging Innovations! Don’t miss out on these game-changing insights.

ePaper download

 

The top seal module from Herrmann brings together the experiences from more than 1,000 top-seal sealing stations on the market. With its modular design, it is configurable for a variety of packaging machine types. 

  • 30 and 35 kHz operating frequency 
  • up to 207 mm sealing length 
  • up to 1200 N sealing force
Herrmann Ultraschall

Herrmann Ultraschall PACKAGING – global market leader, global partner.

Technology

How ultrasonic sealing works

 

In ultrasonic welding, melt is created in the packaging material itself by introducing mechanical vibrations into the packaging material using a sonotrode. These vibrations generate friction between the molecular chains and the interfaces of the packaging material layers, resulting in localized melting. The use of cold ultrasonic tools enables rapid cooling, allowing for immediate loading of the produced seam. This minimizes the thermal load on the materials and the packaged goods.

Leverage our expertise and optimize your packaging process!

 

Contact us and we will launch a project together that will enable you to incorporate the sustainability megatrend into your company – conveniently, quickly, and cost-effectively.

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